{"id":1983,"date":"2026-07-24T18:10:46","date_gmt":"2026-07-24T22:10:46","guid":{"rendered":"https:\/\/www.ecoportal.net\/uk\/?p=1983"},"modified":"2026-07-24T18:10:26","modified_gmt":"2026-07-24T22:10:26","slug":"big-carl-largest-crane-hinkley-point-c","status":"publish","type":"post","link":"https:\/\/www.ecoportal.net\/uk\/big-carl-largest-crane-hinkley-point-c\/1983\/","title":{"rendered":"To build Britain&#8217;s newest nuclear plant, engineers brought in the largest crane on Earth, a 250 meter giant that can hoist 5,000 tons and lifts the reactor into place one huge steel ring at a time"},"content":{"rendered":"<p>On the coast of Somerset in England, a machine towers over the horizon.<\/p>\n<p>It is a crane, but not like any crane you have ever seen.<\/p>\n<p>Its frame climbs higher than almost any building nearby.<\/p>\n<p>Bright steelwork rises in a lattice against the clouds.<\/p>\n<p>From miles away, you can spot it against the sky.<\/p>\n<p>Up close, it feels less like a crane than a small factory.<\/p>\n<p>People here have given it a friendly name,&nbsp;<strong>Big Carl<\/strong>.<\/p>\n<p>And it is doing&nbsp;<strong>something historic<\/strong>.<\/p>\n<h2>The biggest crane on the planet<\/h2>\n<p>Big Carl is officially the largest crane on Earth.<\/p>\n<p>Its real name is the Sarens SGC 250.<\/p>\n<p>It was designed and built by a Belgian firm called Sarens.<\/p>\n<p>At full height, it can stand around 250 meters tall.<\/p>\n<p>That is taller than almost any skyscraper in Britain.<\/p>\n<p>And it can lift a staggering 5,000 tons in one go.<\/p>\n<p>That is the weight of hundreds of loaded trucks at once.<\/p>\n<p>Picture lifting a small ship clean into the air.<\/p>\n<p>No other land based crane comes close to its power.<\/p>\n<p>It was the first of a bold new family of ring cranes.<\/p>\n<p>It was made for jobs nothing else on Earth can handle.<\/p>\n<p>Everything about it is built to&nbsp;<strong>an impossible scale<\/strong>.<\/p>\n<p>And it moves in a&nbsp;<strong>very strange way<\/strong>.<\/p>\n<h2>A crane that runs on a ring<\/h2>\n<p>A normal crane sits on a fixed base or crawls on tracks.<\/p>\n<p>Big Carl does neither of those things.<\/p>\n<p>Instead, it rides on a huge circular rail laid on the ground.<\/p>\n<p>The whole machine rolls around this ring as it works.<\/p>\n<p>That ring is what keeps it balanced under vast loads.<\/p>\n<p>A massive counterweight swings around to hold it steady.<\/p>\n<p>The counterweight alone weighs thousands of tons.<\/p>\n<p>It shifts position to match each load the crane picks up.<\/p>\n<p>Without that trick, a lift this heavy would tip any crane over.<\/p>\n<p>Getting Big Carl to a site is a colossal job in itself.<\/p>\n<p>It arrives in hundreds of separate truckloads of parts.<\/p>\n<p>Crews then spend weeks bolting the giant&nbsp;<strong>back together<\/strong>.<\/p>\n<p>Only then can the real&nbsp;<strong>lifting begin<\/strong>.<\/p>\n<h2>A job only a giant could do<\/h2>\n<p>Big Carl was brought to a site called Hinkley Point C in England.<\/p>\n<p>It is one of the biggest building sites in all of Europe.<\/p>\n<p>There, crews are building Britain&#8217;s newest nuclear power station.<\/p>\n<p>The plant is being built from enormous prefabricated pieces.<\/p>\n<p>Whole chunks are made on the ground, then lifted into place.<\/p>\n<p>This way of building is faster and safer than the old method.<\/p>\n<p>But those pieces are far too heavy for an ordinary crane.<\/p>\n<p>Some weigh hundreds of tons on their own.<\/p>\n<p>They are the size of buildings before they even go up.<\/p>\n<p>Only a machine like Big Carl can raise them at all.<\/p>\n<p>So the giant crane became the&nbsp;<strong>heart of the site<\/strong>.<\/p>\n<p>And its lifts are&nbsp;<strong>truly enormous<\/strong>.<\/p>\n<h2>What it lifts into the sky<\/h2>\n<p>Here is the scale of what Big Carl actually raises.<\/p>\n<p>According to&nbsp;<a href=\"https:\/\/www.edfenergy.com\/energy\/nuclear-new-build-projects\/hinkley-point-c\/news-views\/worlds-largest-crane-goes-on-show\" target=\"_blank\" rel=\"noopener\">one report<\/a>, it lifted a 575 ton steel ring in a single hoist.<\/p>\n<p>That ring was 17 meters tall and 47 meters across.<\/p>\n<p>These heavy rings stack up to form the thick wall around a reactor.<\/p>\n<p>It also set a 245 ton dome on top of a reactor building.<\/p>\n<p>That dome sealed the 44 meter tall structure from the weather.<\/p>\n<p>In all, more than 600 giant sections will be lifted into place.<\/p>\n<p>Each one slots together like part of a huge kit.<\/p>\n<p>Piece by piece, the crane is building whole reactors.<\/p>\n<p>Each lift is planned in advance to the last careful centimeter.<\/p>\n<p>A single machine is raising a&nbsp;<strong>power plant skyward<\/strong>.<\/p>\n<p>Nothing on land can&nbsp;<strong>match the feat<\/strong>.<\/p>\n<h2>The future of building big<\/h2>\n<p>Big Carl points to a new way of building huge things.<\/p>\n<p>More and more, giant structures are made in big modules.<\/p>\n<p>Cranes like this one lift them into place like blocks.<\/p>\n<p>It cuts years off some of the largest projects on Earth.<\/p>\n<p>Factories can turn out the parts while the site is prepared.<\/p>\n<p>Then the crane simply lifts them into their final place.<\/p>\n<p>When its work is done, the crane can be taken apart again.<\/p>\n<p>Then it travels on to the next impossible job somewhere else.<\/p>\n<p>According to&nbsp;<a href=\"https:\/\/www.khl.com\/1147600.article\" rel=\"nofollow noopener\" target=\"_blank\">one account<\/a>, it has already broken its own lifting records.<\/p>\n<p>The same drive to build clean power at scale shows up elsewhere, from a&nbsp;<a href=\"https:\/\/ecoportal.net\/en\/fox-lost-wild-home-solar-panels\/24938\/\" target=\"_blank\" rel=\"noopener\">solar farm<\/a>&nbsp;fox to the seals near an&nbsp;<a href=\"https:\/\/ecoportal.net\/en\/an-offshore-wind-farm-in-the-north-sea\/28240\/\" target=\"_blank\" rel=\"noopener\">offshore wind farm<\/a>.<\/p>\n<p>For the moment, though, Big Carl still remains the undisputed king of the cranes.<\/p>\n<p>And on the Somerset coast, it keeps&nbsp;<strong>reaching for the sky<\/strong>, one giant lift&nbsp;<strong>at a time<\/strong>.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>On the coast of Somerset in England, a machine towers over the horizon. It is a crane, but not like any crane you have ever seen. Its frame climbs higher than almost any building nearby. Bright steelwork rises in a lattice against the clouds. From miles away, you can spot it against the sky. Up &#8230; <a title=\"To build Britain&#8217;s newest nuclear plant, engineers brought in the largest crane on Earth, a 250 meter giant that can hoist 5,000 tons and lifts the reactor into place one huge steel ring at a time\" class=\"read-more\" href=\"https:\/\/www.ecoportal.net\/uk\/big-carl-largest-crane-hinkley-point-c\/1983\/\" aria-label=\"Read more about To build Britain&#8217;s newest nuclear plant, engineers brought in the largest crane on Earth, a 250 meter giant that can hoist 5,000 tons and lifts the reactor into place one huge steel ring at a time\">Read more<\/a><\/p>\n","protected":false},"author":1,"featured_media":1984,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[10],"tags":[],"class_list":["post-1983","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-heavy-machinery"],"_links":{"self":[{"href":"https:\/\/www.ecoportal.net\/uk\/wp-json\/wp\/v2\/posts\/1983","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.ecoportal.net\/uk\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.ecoportal.net\/uk\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.ecoportal.net\/uk\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.ecoportal.net\/uk\/wp-json\/wp\/v2\/comments?post=1983"}],"version-history":[{"count":1,"href":"https:\/\/www.ecoportal.net\/uk\/wp-json\/wp\/v2\/posts\/1983\/revisions"}],"predecessor-version":[{"id":1985,"href":"https:\/\/www.ecoportal.net\/uk\/wp-json\/wp\/v2\/posts\/1983\/revisions\/1985"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.ecoportal.net\/uk\/wp-json\/wp\/v2\/media\/1984"}],"wp:attachment":[{"href":"https:\/\/www.ecoportal.net\/uk\/wp-json\/wp\/v2\/media?parent=1983"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.ecoportal.net\/uk\/wp-json\/wp\/v2\/categories?post=1983"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.ecoportal.net\/uk\/wp-json\/wp\/v2\/tags?post=1983"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}